Ninety-two thousand square metres of slab, forty-six tilt-up panels cast on top of it, sixty-eight dock doors and 42,000 pallet positions that all depend on a floor holding FF 55. Ground Reality surveys each pour at +24 hours against the design plane, so the one station that needs grinding is found before the racking crew is booked.
The sheet above is a drawing of this. 12 capture waypoints, and every finding called as the aircraft reaches it — scroll sets the target, the mission keeps its own pace, and the page waits for it.
1.1CM DETAILWP12 / 12FIND12 / 12SPECIMEN SITE · ILLUSTRATIVE RECORD
LEGPOSTCARDALT+74MSPD28.8M/SSTN20 / 20
Sector · Logistics
FLAT, FAST, AND FULL.
Ninety-two thousand square metres read in one governed pass — down the dock face counting sixty-eight doors as they cycle, in through the gable the tilt-up has not reached, along the sorter and out between the rack faces at FF 55 / FL 35 — then the unit walks the dock and captures what a yard walk never files: the leveller lip, the apron joint, the trailer on the swing.
The slab is the asset. A defined-traffic aisle that misses FF 55 is a turret truck that slows for the life of the building — and the reading usually turns up days after the concrete has gone hard and the screed crew has left the site.
The floor, to the F-number
Each pour is surveyed at +24 hours and meshed against the design plane, station by station on the 3.05 m grid. Departure reads in millimetres over the piece of floor it was taken on, so one point gets ground on a Tuesday instead of a bay getting argued about in October.
The slab is also the casting bed and the laydown yard. Panel 31 ends up stacked behind a racking delivery, the 300-tonne crawler is on hire by the day, and the lift sequence was drawn before either of them arrived on site.
Forty-six panels, one casting bed
Laydown is planned and tracked on the same capture as the build: what is cast, where it is stacked, and what the crane can reach on the shift it is being paid for. Panels get lifted in the order they were cast instead of the order they can be dug out of the yard.
Forty-two thousand pallet positions are set out from a drawing of a building poured six months earlier. An aisle 15 mm narrow or a column 30 mm proud is found by the turret truck, on the day the tenant wants to store product in it.
Racking that fits the building it is in
The as-built slab, columns and roof steel are registered against the racking model before the first frame lands. Aisle width, column clash and clear height under the joist read as measured deltas against revision — flagged from 25 mm, at the row they happen on.
BIM vs builtAISLE 2.78M · CLEAR 12.20M · TOL 25MMAISLE 2.78M · CLEAR 12.20M · TOL 25MM
FF · FL · JOINTS · POUR 214FF · FL · JOINTS · POUR 214
Flatness held through the defined-traffic aisles, at FL 35
68
Dock doors at 3.66 m centres, surveyed with the apron
92,000 M²
Slab carried on one flatness record
INDUSTRIAL · LOGISTICS · 32 SECTORS ON THE SHEETINDUSTRIAL · LOGISTICS · 32 SECTORS ON THE SHEETEvery sector we work in
PROGRAM · 92,000M² · POUR BY POURPROGRAM · 92,000M² · POUR BY POUR
The capture program
The program runs on the slab's clock — the pour behind the screed at 22:10, the survey at +24 hours, the racking crew booked for Friday. Everything the building will ever do is decided by the floor first.
InstrumentCadenceOn the record
01
Dock flight
Each morning, over the slab, the yard and the apron
The flight reads what stands and what is stacked: the dock wall and its apron surveyed together, and the casting bed's laydown mapped — because on a tilt-up job the slab is also the yard.
Each pour is meshed against the design plane, station by station on the 3.05 m grid, the morning after it goes down. Pour 214's station 7 read 3.9 mm low — one point ground on a Tuesday, not a bay argued about in October.
Forty-six panels cast on the slab they will enclose, lifted in the order they were cast instead of the order they can be dug out of the yard — the 300 t crawler is on hire by the day, and the sequence is read off the same capture.
Slab, columns and roof steel are registered against the racking model. Aisle width, column clash and clear height under the joist read as measured deltas — flagged from 25 mm, at the row they happen on.
AISLE 2.78M · CLEAR 12.20M · TOL 25MMAISLE 2.78M · CLEAR 12.20M · TOL 25MM
The +24 hour survey does. Pour 214 was read at twenty stations on the 3.05 m grid the morning after it went down; station 7 sat 3.9 mm low and was ground by 07:20, before the racking crew set row 4 on top of it.
Can you hold FF 55 through the defined-traffic aisles?
Hold it and prove it. Pour 214 gauged FF 57.4 / FL 36.1 against the FF 55 / FL 35 spec, and every pour lands on the same record — 92,000 m² of slab carried on one flatness ledger instead of a drawer of reports.
The slab is our casting bed. Who keeps the yard from eating the crane?
The capture does. What is cast, where it is stacked and what the crane can reach are tracked on the same record as the build, so 46 panels at 42.5 t lift in cast order — and the 300 t crawler swings on the shift it is paid for.
Will the racking fit the building it is going into?
Measured before the first frame lands. The as-built slab, columns and roof steel register against the racking model: 2.78 m aisles, 12.20 m clear under the joist, and any delta past 25 mm flagged at the row it happens on.
AISLE 2.78M · CLEAR 12.20M · TOL 25MMAISLE 2.78M · CLEAR 12.20M · TOL 25MM
Q05
What does the tenant get at handover?
A floor with its evidence. 42,000 pallet positions handed over on Friday with the flatness record behind them — joints 98.4% within ±1.5 mm, F-numbers gauged pour by pour — and the turret truck runs the aisle on day one.
BRIEFS 3 · PROFILES 27 · RECORD CLOSED 02:00BRIEFS 3 · PROFILES 27 · RECORD CLOSED 02:00
Who reads it
Read overnight on a shed like this one: the +24 hour floor scan, the yard capture, the lift sequence, and the flatness ledger at pour 214. Three of the 27 profiles wake up to it.
Station 7 on pour 214 reads 3.9 mm low — grind the one point before 07:20 and row 4 sets on schedule. The next pour goes down behind the screed at 22:10.
CITES: FLOOR SCAN +24H · POUR LOG 214
Foreman
PROFILE 23 / 27
06:05 · BAY D–E · CASTING BED
TODAY
Lifts run in cast order today — the yard capture shows every panel reachable from the crawler's next stand, and the racking delivery is staged clear of the bed before it arrives.
CITES: YARD CAPTURE · LIFT SEQUENCE · PANELS 46
CFO
PROFILE 11 / 27
06:55 · DC 02 · HANDOVER
EXPOSURE
Friday's handover certifies on the flatness record: 92,000 m² gauged pour by pour at FF 57.4 / FL 36.1 against spec, one point ground — the tenant takes the floor with its evidence attached.
CITES: FLATNESS LEDGER · GAUGES FF/FL · POUR 214
SHEET · 4 OF 48 · LOGISTICSSHEET · 4 OF 48 · LOGISTICS
Send us the floor plan and the F-numbers — we will survey your next pour at +24 hours and hand you the station-by-station read before the racking crew is booked.