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Ground Reality

FLAT, FAST, AND FULL.

Ninety-two thousand square metres of slab, forty-six tilt-up panels cast on top of it, sixty-eight dock doors and 42,000 pallet positions that all depend on a floor holding FF 55. Ground Reality surveys each pour at +24 hours against the design plane, so the one station that needs grinding is found before the racking crew is booked.

CAPTURE · POUR SURVEY +24H · 1.1CM DETAILFF 55 · FL 35 · DOCKS 68 · 92,000M²
CAPTURE · MISSION 26 · 1.1CM DETAIL

Capture · Mission 26

FLY THE SECTOR.

The sheet above is a drawing of this. 12 capture waypoints, and every finding called as the aircraft reaches it — scroll sets the target, the mission keeps its own pace, and the page waits for it.

DC 92,000M² · DOCKS 681.1CM DETAILWAYPOINTS 12

Sector · Logistics

FLAT, FAST, AND FULL.

Ninety-two thousand square metres read in one governed pass — down the dock face counting sixty-eight doors as they cycle, in through the gable the tilt-up has not reached, along the sorter and out between the rack faces at FF 55 / FL 35 — then the unit walks the dock and captures what a yard walk never files: the leveller lip, the apron joint, the trailer on the swing.

DC 02 · 92,000M² · 12 BAYS

On the record here

  1. 01

    The slab is the asset. A defined-traffic aisle that misses FF 55 is a turret truck that slows for the life of the building — and the reading usually turns up days after the concrete has gone hard and the screed crew has left the site.

    The floor, to the F-number

    Each pour is surveyed at +24 hours and meshed against the design plane, station by station on the 3.05 m grid. Departure reads in millimetres over the piece of floor it was taken on, so one point gets ground on a Tuesday instead of a bay getting argued about in October.

    3D models & DEMsPOUR 214 · 20 STN @ 3.05M · +24H
  2. 02

    The slab is also the casting bed and the laydown yard. Panel 31 ends up stacked behind a racking delivery, the 300-tonne crawler is on hire by the day, and the lift sequence was drawn before either of them arrived on site.

    Forty-six panels, one casting bed

    Laydown is planned and tracked on the same capture as the build: what is cast, where it is stacked, and what the crane can reach on the shift it is being paid for. Panels get lifted in the order they were cast instead of the order they can be dug out of the yard.

    Materials & laydownPANELS 46 · 42.5T · CRAWLER 300T
  3. 03

    Forty-two thousand pallet positions are set out from a drawing of a building poured six months earlier. An aisle 15 mm narrow or a column 30 mm proud is found by the turret truck, on the day the tenant wants to store product in it.

    Racking that fits the building it is in

    The as-built slab, columns and roof steel are registered against the racking model before the first frame lands. Aisle width, column clash and clear height under the joist read as measured deltas against revision — flagged from 25 mm, at the row they happen on.

    BIM vs builtAISLE 2.78M · CLEAR 12.20M · TOL 25MM
FF · FL · JOINTS · POUR 214
PL. 09
POUR 214 · 1,450M² · FF 57.4 / FL 36.1 · SURVEY +24H · GRIND 1 PT
DC 02 · POUR 214 · WK 34

On the numbers

FF 55

Flatness held through the defined-traffic aisles, at FL 35

68

Dock doors at 3.66 m centres, surveyed with the apron

92,000 M²

Slab carried on one flatness record

INDUSTRIAL · LOGISTICS · 32 SECTORS ON THE SHEETEvery sector we work in
PROGRAM · 92,000M² · POUR BY POUR

The capture program

The program runs on the slab's clock — the pour behind the screed at 22:10, the survey at +24 hours, the racking crew booked for Friday. Everything the building will ever do is decided by the floor first.

  1. 01

    Dock flight

    Each morning, over the slab, the yard and the apron

    The flight reads what stands and what is stacked: the dock wall and its apron surveyed together, and the casting bed's laydown mapped — because on a tilt-up job the slab is also the yard.

    DOCKS 68 @ 3.66M · LAYDOWN MAPPED · 1.1CM
  2. 02

    Pour survey

    Every pour, at +24 hours

    Each pour is meshed against the design plane, station by station on the 3.05 m grid, the morning after it goes down. Pour 214's station 7 read 3.9 mm low — one point ground on a Tuesday, not a bay argued about in October.

    STN 20 @ 3.05M · FF 57.4 · FL 36.1
  3. 03

    Panel lift sequence

    Every lift day, before the crawler swings

    Forty-six panels cast on the slab they will enclose, lifted in the order they were cast instead of the order they can be dug out of the yard — the 300 t crawler is on hire by the day, and the sequence is read off the same capture.

    PANELS 46 · 42.5T · CRAWLER 300T
  4. 04

    As-built registration

    Before the first racking frame lands

    Slab, columns and roof steel are registered against the racking model. Aisle width, column clash and clear height under the joist read as measured deltas — flagged from 25 mm, at the row they happen on.

    AISLE 2.78M · CLEAR 12.20M · TOL 25MM
ASKED · 5 QUESTIONS · 5 FIGURES

Ask the record

  1. Q01

    Who finds the low spot — you or the turret truck?

    The +24 hour survey does. Pour 214 was read at twenty stations on the 3.05 m grid the morning after it went down; station 7 sat 3.9 mm low and was ground by 07:20, before the racking crew set row 4 on top of it.

    STN 7 · 3.9MM LOW · GROUND 07:20
  2. Q02

    Can you hold FF 55 through the defined-traffic aisles?

    Hold it and prove it. Pour 214 gauged FF 57.4 / FL 36.1 against the FF 55 / FL 35 spec, and every pour lands on the same record — 92,000 m² of slab carried on one flatness ledger instead of a drawer of reports.

    FF 57.4 / FL 36.1 · SPEC 55/35
  3. Q03

    The slab is our casting bed. Who keeps the yard from eating the crane?

    The capture does. What is cast, where it is stacked and what the crane can reach are tracked on the same record as the build, so 46 panels at 42.5 t lift in cast order — and the 300 t crawler swings on the shift it is paid for.

    PANELS 46 · 42.5T · CRAWLER 300T
  4. Q04

    Will the racking fit the building it is going into?

    Measured before the first frame lands. The as-built slab, columns and roof steel register against the racking model: 2.78 m aisles, 12.20 m clear under the joist, and any delta past 25 mm flagged at the row it happens on.

    AISLE 2.78M · CLEAR 12.20M · TOL 25MM
  5. Q05

    What does the tenant get at handover?

    A floor with its evidence. 42,000 pallet positions handed over on Friday with the flatness record behind them — joints 98.4% within ±1.5 mm, F-numbers gauged pour by pour — and the turret truck runs the aisle on day one.

    POSITIONS 42,000 · JOINTS 98.4%
BRIEFS 3 · PROFILES 27 · RECORD CLOSED 02:00

Who reads it

Read overnight on a shed like this one: the +24 hour floor scan, the yard capture, the lift sequence, and the flatness ledger at pour 214. Three of the 27 profiles wake up to it.

Superintendent

PROFILE 04 / 27

05:40 · DC 02 · POUR 214

SEQUENCE

Station 7 on pour 214 reads 3.9 mm low — grind the one point before 07:20 and row 4 sets on schedule. The next pour goes down behind the screed at 22:10.

CITES: FLOOR SCAN +24H · POUR LOG 214

Foreman

PROFILE 23 / 27

06:05 · BAY D–E · CASTING BED

TODAY

Lifts run in cast order today — the yard capture shows every panel reachable from the crawler's next stand, and the racking delivery is staged clear of the bed before it arrives.

CITES: YARD CAPTURE · LIFT SEQUENCE · PANELS 46

CFO

PROFILE 11 / 27

06:55 · DC 02 · HANDOVER

EXPOSURE

Friday's handover certifies on the flatness record: 92,000 m² gauged pour by pour at FF 57.4 / FL 36.1 against spec, one point ground — the tenant takes the floor with its evidence attached.

CITES: FLATNESS LEDGER · GAUGES FF/FL · POUR 214

SHEET · 4 OF 48 · LOGISTICS

On the capability sheet

  1. AER-02

    3D models & DEMs

    The site in three dimensions, measurable by anyone who opens it

    MESH 40M FACES · DEM 5CM
  2. GRD-02

    BIM vs built

    Overlay capture on the model; drift caught while it's cheap

    REV C VS BUILT · Δ FLAGGED
  3. WFC-04

    Materials & laydown

    Every delivery located in the yard from capture

    LAYDOWN MAPPED
  4. WFC-03

    Equipment utilization

    Idle iron found and re-deployed

    IDLE 9%↓ · GPS
The whole capability sheet4 OF 48 CAPABILITIES · THIS SECTOR

Figures are a specimen record, drawn to the platform's own conventions.

CONTACT · SALES · REPLY 1 BUS. DAY

Survey one pour at +24 hours.

Send us the floor plan and the F-numbers — we will survey your next pour at +24 hours and hand you the station-by-station read before the racking crew is booked.